Plant Rebuilds & Upgrades
Make sure that your plant is always cutting edge — without buying new
Silo upgrades are an important step towards restoring your full production potential, especially when you experience uneven material discharge or minimized storage capacity. Similarly, if you need an increase in conveying capacity or silo capacity, a rebuild can help you reach your new production goals quickly. At IBAU HAMBURG, we conduct modernization projects for bulk material plants, silos or conveying systems to extend the performance of existing equipment.
With a plant rebuild or upgrade by IBAU HAMBURG, you get the full package
- ^Thorough on-site assessment of your current production facility
- ^Complete process analysis to eliminate risks and bottlenecks
- ^Detailed engineering for a plant extension or plant conversion that meets your requirements
- ^Personal support from one of our sales managers
- ^Plant modernization for decarbonized cement
- ^On demand: Supervision of the plant conversion
Discuss your ideas with our team today.
The potential of plant modernization
For us, a plant upgrade means more than exchanging components. We calibrate every new system to match the existing technology to ensure that our customers get exactly the outcome that they require. Whether you are looking for more accurate weighing, faster discharge, increased conveying capacity or a modified conveying line — our solutions are always tailored to your specific process. After our team has conducted a comprehensive assessment of your existing plant, we consider your system as a whole. Based on this analysis, we carry out all the necessary calculations, from air supply and pressure distribution in pneumatic conveying systems to the layout of the silo aereation and the dimensions of the suitable filter technology. In the end, you get a technically founded, practicable modernization concept that will result in measurable advantages for your operation.
How a plant upgrade improves throughput, energy use and safety:
- ZIncrease your material throughput capacity
- ZGain flexibility for new products and additional mixing units
- ZSave energy with smarter pneumatic conveying technology
- ZExpand your possibilities for dispatch
- ZImprove mixing efficiency with the latest technology
- ZSecure issue-free operation with our reliable original components
- ZEnsure higher work safety for truck loading with our CE certified loading concept
Tailored rebuilds to restore your terminal capacity
Industry standards and market demands can change regularly during the lifetime of a cement plant. If your plant does not meet your requirements anymore, upgrading the aeration pads in your silo or adding a new discharge unit may solve your problem. IBAU HAMBURG is your partner for these types of projects, restoring or increasing the capacity even for plants that have been operating for more than 20 years.
Drive the transition to low-carbon cement
The cement industry is evolving rapidly as producers seek to reduce emissions without compromising performance or profitability. IBAU HAMBURG supports this transition with advanced dosing and mixing technologies designed for the precise handling of limestone, pozzolans, calcined clay, and other challenging cement additives. Our solutions ensure accurate blending, reliable process control, and the flexibility needed to produce a wide range of low-carbon cement types, helping you achieve ambitious sustainability targets while maximizing plant efficiency.
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